John deere gator clutch problems

6x4 secondary clutch spring. My mom purchased a 2005 6x4 gator without knowing what's what in the world. She brought it to my place to look it over. The secondary clutch spring (clutch that's closest to the driver) is all screwed up. Like it partially unwound or something. It's chewing up the clutch spring housing.

I show what is required to remove a Clutch off of a 2006 John Deere Gator 4x2 TX.Homemade JD 825I Clutch Spider Tool. I built my own Gator 825i Clutch spider tool to be able to adjust the buttons that are way too tight. No I'm not the one that sprayed graphite lube. I tried to clean most of it off. Now that its apart it will be easy to fully clean it. Bottom of tool to hold primary Bolted to 400 lbs welding table.The Primary clutch has weights and pins that can wear and likely why some suggested the primary as a likely source. Considering you only have the primary, secondary and belt. It is likely coming from one of the two clutches, so you got a 50% chance of getting it right the first time. Good luck and post the resolution with pictures if possible.Major problems with my 550 S4. I only have 44 hours on my new 550 S4 and the transmission and the clutch both have had to be replaced!!! I have only had the gator since Oct.31 it's been in the shop for over a month of that time, over three weeks just for the transmission! Because there was no rush on fixing something under warranty!4) Dashboard and Display Malfunctions. To address the dashboard and display malfunctions in your John Deere Gator 835R, it is important to first identify the root cause. Common issues include malfunctioning gauges, non-responsive display screens, or erratic warning lights. Starting with a thorough inspection of the wiring harness, fuses, and ...3 posts · Joined 2024. #1 · Apr 6, 2024. I have a 2003 Turf Gator (Green Golf Cart with a bed). I need some help trying to figure out the clutch. The rollers are bad New clutch for this model is a thousand dollars. A roller kit is about 300 dollars. Complete new clutches for other models are about 150 dollars.John Deere 1025R TLB, X739, 825i Gator Kioti CK3510SE HST, Kioti KL4030 Loader. Save Share. Like. ... I don't think it's a clutch problem. That engine should rev up alot higher than 3900 rpm. Top engine rpm should be 6150 +/- 25rpm. Make certain the service light on the dash is not on. Under certain conditions the computer will go onto limp ...

Steps for John Deere Gator Clutch Adjustment. Description of the Steps. Step 1: Park the Gator on a flat surface & engage the parking brake. Step 2: Turning off the engine and then removing the key from the ignition. Step 3: Locate the clutch cover on the engine.Previously hot days and getting the clutch hot would cause problems. I gave it every torture I could this weekend and every time I stopped the clutch disengaged perfectly. ... "Tied Clutch", enter in the search John Deere gator 825i secondary. They forgot to delete this search information and it shows Team Tied clutch for the RZR 570/900 and ...Only owned it for a week and was curious if this is normal. When in gear and from a stop - it takes some rpm to get it to engage and when it does its a fairly decent jerk. Not very predictable. That obviously led me to belive clutch was sticking so I contacted the Doc and am planning to send him the clutch for rework.John Deere 1025R TLB, X739, 825i Gator Kioti CK3510SE HST, Kioti KL4030 Loader. Save Share. Like. ... I don't think it's a clutch problem. That engine should rev up alot higher than 3900 rpm. Top engine rpm should be 6150 +/- 25rpm. Make certain the service light on the dash is not on. Under certain conditions the computer will go onto limp ...I have a 2012 825i and experienced most of the clutch problems folks have had. I really enjoy the Gator except for that clutch. I've pilfered the pics of the home made pulling tool...thanks for that. My Gator is 4 yrs old, but is a weekender...had the first clutch replaced by JD at 37 hrs. Now experiencing similar problems @ 88 hrs.

2012 JD855D OPS Black Poly Roof, Deluxe Cargo Box, Front and Rear Protection, Power Lift, Front Hood Rack, Rear Screen (homemade), 800 Watt Inverter, 2500lb Winch installed in cargo bed, Front and Rear LED auxiliary lighting (4" square 27 watt), Front and Rear CV Guards, Koplin Side MirrorsHere are some Complex Clutch Problems In John Deere Gator: The clutch is not getting Engaged properly: It should be noted that the clutch engagement feature is a very important thing in the smooth driving of a vehicle. If the engagement is not done appropriately, carrying loads on the vehicle and driving off-roads becomes troublesome.John Deere has been a household name in the agriculture industry for over 180 years. With their commitment to innovation and sustainability, they have become a leader in the manufa...When the 590 clutch was introduced it appeared that the added airflow would alleviate the problem but the 590's seem to failmore often than the earlier models. We can set these clutches up properly though and make them trouble free. [email protected]. Doc the Clutch Man. Gator 825i.Introduction to John Deere Gator 625i Problems. As a proud owner of a John Deere Gator 625i, you understand the versatility and reliability that this utility vehicle brings. ... Transmission issues can stem from a low or contaminated transmission fluid level, a faulty shift linkage, or a worn-out clutch. Solutions: Begin by checking the ...

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The most common problems with John Deere Gator 835M. This John Deere Gator XUV is perfect for those looking for a middle ground between the top luxury line and the primary vehicle.. It is highly customizable, so if you're considering buying one, look into all its features, as you can choose them before you buy it.. It also comes with power steering, different from the 835E, which is a detail ...Search Parts Catalog. Model. This model may be registered under the manufacturer's OEM warranty. Please see warranty statement and contact your dealer before repairing. Feedback. Find your owner’s manual and service information. For example the operator’s manual, parts diagram, reference guides, safety info, etc.Use it to compare the symptoms of your John Deere Power Reverser Problems with the possible causes. Problem. Possible Causes. Erratic Operation. Defective components, incorrect installation, loose connections. Noisy Operation. Incorrect lubrication, worn-out parts, tight bearings. Vibration. Misaligned drive belts, incorrect tension, loose pulleys.When it comes to engine performance, a few prevalent problems might hinder your Gator's optimal functionality. 1. Lack of Power. Experiencing a lack of power can be frustrating, especially if you rely on your Gator for demanding tasks. This issue can stem from fuel delivery problems, clogged filters, or even issues with the ignition system.ProGator 2020A/2030A: John Deere Owner Information. We offer several options to finding owner information. Whether you use the operator manual and safety information that you received from your dealer at delivery time, you want additional information online or just want to contact your dealer, we are here for you.4) Dashboard and Display Malfunctions. To address the dashboard and display malfunctions in your John Deere Gator 835R, it is important to first identify the root cause. Common issues include malfunctioning gauges, non-responsive display screens, or erratic warning lights. Starting with a thorough inspection of the wiring harness, fuses, …

XUV 550 with Honda GX 630. Joined Aug 22, 2012. 1,263 Posts. #21 · Apr 27, 2016. The first number in the spring description is it's initial rate while the second is it's compressed strength. The first number is largely responsible for the clutch engagement rpm while the second number controls how the clutch upshifts.Part Number: AM138529. Efficient Power Utilization: The clutch optimizes engine power, providing smooth acceleration, enhanced hauling and towing, and improved hill-climbing capabilities. This ensures that every bit of engine power is utilized for maximum performance. Reliable Performance & Braking: The assembly provides enhanced traction …The grinding into gear can easily be caused by an improperly working clutch. If it has been forced into gear multiple times in a rough, forceful manner, then the gear teeth can be damaged causing it to grind into gear even when the clutch system is working properly. Doc the Clutch Man. Gator 825i. jansmeets33.ACT ID B 06-0135 R20 V012D. From Northern Tool & Equipment. For $339.99. 2nd, re-used John Deere OEM Warner Linear relay housing (motor cap) and John Deere attached/existing electrical harness (relays good). Simply added terminals to new elec motor wires and plugged to JD relay housing.Made in USA - Heavy Duty Clutch Puller Removal Tool for John Deere Gator with Comet Primary TX 620i 850D Replaces PCP-21, JDG1641. ... There was a problem filtering reviews right now. Please try again later. Gary Collins. 5.0 out of 5 stars This worked well. Reviewed in the United States on June 11, 2022.1. Tractor. JD 212. pmayrose said: Hi All, I have a John Deere 212 that runs decently downhill and on level ground for the most part. When I mow up a slight (around 5-10 degree) grade in forward or reverse, it slows and eventually stops and makes a loud squealing noise. I don't think the problem is with the mowing deck or the PTO clutch.The best way to bleed the coolant system is the through bleed screw in the intake manifold. With the engine cold, jack up the front of the machine & with the engine off & the radiator cap off, open the screw (black in color, toward the rear cylinder) a few turns but don't remove it. The air trapped in the top of the engine will escape due to ...The problem was that the primary clutch rollers had developed a flat spot on one side that restricted the movement of the clutch spider and hence the inability to completely disengage. The rollers are not available from John Deere; instead, they want you to buy the whole spider assembly to the tune of $130 or so.May 23, 2022 · If this checks out ok then you know it has to be in the clutch/belt CVT system. 2012 JD855D OPS Black Poly Roof, Deluxe Cargo Box, Front and Rear Protection, Power Lift, Front Hood Rack, Rear Screen (homemade), 800 Watt Inverter, 2500lb Winch installed in cargo bed, Front and Rear LED auxiliary lighting (4" square 27 watt), Front and Rear CV ...

My comment is that if the clutch is working properly, I would ignore it, reinstall the clutch and enjoy life with your Gator. If that clutch IS giving trouble, I would not put money, time and effort into reconditioning that particular core. I would invest in a rebuildable core and recondition it properly. Doc the Clutch Man.

Thanks for the responses everyone. I am trying to help a fellow forum member with a clutch engagement problem, and I don't have an 850 to work with. marcus, Due to the nature of the secondary clutch, I think that it self compensates, at least to some extent, for bigger tires. The secondary clutch changes the effective gear ratio based on clutch ...224 posts · Joined 2014. #8 · Mar 11, 2019. As a Forum member for several years I continue to see reports of "hard to shift" clutch issues on various models of Gators and am struck by the apparent long term and unresolved quality control issues at the point of manufacturing. My assumption (perhaps unfounded) is that the JD dealership network ...Yes you can make one or the cover is available for under $40US. 2012 JD855D OPS Black Poly Roof, Deluxe Cargo Box, Front and Rear Protection, Power Lift, Front Hood Rack, Rear Screen (homemade), 800 Watt Inverter, 2500lb Winch installed in cargo bed, Front and Rear LED auxiliary lighting (4" square 27 watt), Front and Rear CV Guards, Koplin ...Model. This model may be registered under the manufacturer's OEM warranty. Please see warranty statement and contact your dealer before repairing. Feedback. Find your owner's manual and service information. For example the operator's manual, parts diagram, reference guides, safety info, etc.I just did maintenance on a little John Deere Gator CS with a little single cylinder Kawasaki engine in it. I changed the oil, new plug, air filter, and fuel filter. When I cranked it ran like a top for about a minute or so then it started to run really rough and wouldnt really idle on its own. You could feather the gas pedal and it would run ...#1 · Aug 27, 2020. Have a new, but built in 2018 Gator XUV 835M, I seeing the primary clutch not going to. fully open at idle every now and then making it hard to shift in gear. Idle RPM at 930 RPM, in specs. I know there are past comments about this reoccurring problem, but haven't seen any lately.4319 posts · Joined 2015. #4 · Sep 3, 2021. Have you removed the CVT ( clutch) cover and inspected the belt for damage or damage to the clutch‘s ? If you can post photos it may help troubleshoot the issue for you. 2012 Gator 825i (new engine at 1700 hours) Power Steering-Sport Exhaust- Deluxe Cab-Heater- Work Lights On Top Front And Rear ...Powerful diesel engine with up to 4,000-lb (1,814 kg) towing capacity. Power steering. Cargo box with spray-in liner, brake and taillights. Maxxis® Bighorn® 2.0 Extreme Terrain Radial Tires with steel wheels. STARTING AT: $21,949.00USD, PLUS ADDITIONAL CHARGES 1. Order Online Build Your Own. Find a Dealer. View Product Brochure.1 post · Joined 2022. #1 · Dec 4, 2022. Wanted to let Gator owners know about the best person for clutch repair. I have been dealing with clutch issues with my 2011 XUV 550 S4 Gator. Ordered a new clutch. That clutch worked for about one year and started shifting issues again. Looked here at Gator Forum and found people talking about JD ...PM Sent as well. Please contact JD Clutch Doc at [email protected]. Thank you. 2012 Gator 825i (new engine at 1700 hours) Power Steering-Sport Exhaust- Deluxe Cab-Heater- Work Lights On Top Front And Rear- Hella HID Driving Lights-Warn ProVantage 4500 synthetic winch-Electric Dump- Gillmore Seat Covers, Jensen HD Stereo with Sirius-XM ...

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Problem or Situation : The design of the CVT drive system on the XUV Gators -60000 will not provide engine braking at low idle. At low idle, the drive clutch will release the drive belt and spin free. This is normal operation. The CVT drive system is designed to provide engine braking when the engine speed is above clutch engagement speed.The ProGator 2020A is easy to maintain, with no grease points, convenient access to parts, and engine diagnostic codes that indicate potential service issues...Performance and guidance are solid across all segments....DE Deere & Co (DE) released the firm's fiscal second quarter financial results on Friday morning. For the three month peri...Thanks for the responses everyone. I am trying to help a fellow forum member with a clutch engagement problem, and I don't have an 850 to work with. marcus, Due to the nature of the secondary clutch, I think that it self compensates, at least to some extent, for bigger tires. The secondary clutch changes the effective gear ratio based on clutch ...The Electric Work Vehicle. All of the work without the emissions. This quiet all-electric Gator UTV was designed to work hard. Up to 600-lb cargo capacity. Electric motor with on-board charging. LED charge-level indicator. View Electric Work Vehicle.XUV 835R: Owner Information. Whether you’re a long time owner or just starting out, you’ll find everything you need to safely optimize, maintain and upgrade your machine here. Operator's Manual. Parts Diagram. Maintenance Parts. Safety and How-To. Attachments. Specifications. Model Page.The water hydraulically pushes the clutch off. There are plenty of videos on the web showing how it is done on snowmobiles. (They are a bit easier to tip so the water stays in the blind hole. General steps: 1. Remove clutch bolt. 2. Tip gator so water will stay in thread hole. 3.When it comes to engine performance, a few prevalent problems might hinder your Gator’s optimal functionality. 1. Lack of Power. Experiencing a lack of power can be frustrating, especially if you rely on your Gator for demanding tasks. This issue can stem from fuel delivery problems, clogged filters, or even issues with the ignition system. ….

Solution: First, utilize a pressure gauge to check the fuel pressure. If the fuel pressure is regular, check the situation of the fuel injectors, pump, wires, and air filter. Change all the faulty fuel elements if required. 5. Fuel Pump Issue. This is another significant problem with a Gator 825i.Clutch problems? Here is a quick fix.Secondary clutch sleeve bearings (bushings) On our 2011 Gator 855D, one of the two bearing sleeves inside the hub of secondary clutch (on the transaxle side) split and moved outside the hub. It prevents the discs from sliding sliding towards each other on the central shaft. It jammed the discs in their widest position with loss of drive as the ...An amazing feature of the John Deere Gator 835M is its 45*52*12-inches cargo box, which you can convert into a flatbed. You can lift the cargo box to unload it, though sometimes the lift mechanism may fail. You will experience lifting problems if you overload the cargo box or if the motor clutch malfunctions.Gator Clutch and CVT Belt Clutch Comment. Tags gator clutch ... I have a 2010 825i that has had constant shifting problems. Have had it in the shop 4 times. The secod time they replaced the clurch. ... A forum community dedicated to John Deere Gator owners and enthusiasts. Come join the discussion about troubleshooting, maintenance, repairs ...Oct 27, 2020 · Here is a picture of my Gator. The secondary/driven clutch is at the bottom and you can see the belt is at the very top when it's not running. You can also see how the primary/drive clutch has opened all the way letting the belt "fall" down to the shaft. It is not tight and the belt has some clearance on either side when it's at the bottom. Sadly a lot of Gators have inherent hard to shift issues. Numerous threads on this issue with people reporting they have replaced Clutch's several times only to have the same problems. JD Clutch Doc has a proven long term solution for hard to shift into and out gear issues. It's easy to understand the OP has a bad taste for JD and the ...The John Deere X590 is a popular choice for homeowners and professional landscapers alike. This high-quality riding lawn mower is known for its durability and performance, but like any machine, it can experience John Deere X590 problems.If you are having issues with your John Deere X590, this article contains important information to help guide you through common troubleshooting solutions that ...2013 RSX 850i Shifting Problems. I'm new to John Deere products and just bought a new Gator RSX 850i I really like the looks and the way it rides but after only having 20 miles on it ran into problems with it shifting from forward to neutral and also shifting out of reverse. I have had it back to the dealer twice the primary clutch has been ...260 posts · Joined 2015. #13 · Jul 29, 2015. Overall, I am still glad I went with the Deere, Minus a few issues (some i expected) I think this machine will perform the way i want it to. Let me get some hours on it and I will give a better review. 2016 RSX860i-. Fox 2.0 Shocks. Sport Seat-Sport Steering-. John deere gator clutch problems, [text-1-1], [text-1-1], [text-1-1], [text-1-1], [text-1-1], [text-1-1], [text-1-1], [text-1-1], [text-1-1], [text-1-1], [text-1-1], [text-1-1], [text-1-1], [text-1-1], [text-1-1], [text-1-1], [text-1-1], [text-1-1], [text-1-1], [text-1-1], [text-1-1], [text-1-1], [text-1-1], [text-1-1], [text-1-1], [text-1-1], [text-1-1], [text-1-1], [text-1-1], [text-1-1], [text-1-1], [text-1-1], [text-1-1]